Which metal typically has a fatigue endurance limit below which fatigue failure is not expected?

Many steels and other ferrous alloys; aluminum has no true endurance limit.

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  1. Aluminum
  2. Steel ✔
  3. Both equally

Why: For many ferrous alloys, the S-N curve flattens to an endurance limit. Aluminum's curve keeps falling, so designers use a specified fatigue life rather than assuming unlimited cycles.

Huh, didn't know that: Fatigue tests can take days: at about 10 cycles per second, 10 million cycles takes about 11.6 days.

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Steel has an endurance limit. My kids do not.
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References

Answer: Steel. For many ferrous alloys, the S-N curve flattens to an endurance limit. Aluminum's curve keeps falling, so designers use a specified fatigue life rather than assuming unlimited cycles.

  1. MIT OCW 3.11 Mechanics of Materials (Roylance): Fatigue ocw.mit.edu/courses/3-11-mechanics-of-materials-fall-1999/f678e01017186c53d45845ad93c07938_MIT3_11F99_fatigue.pdf
    In some materials, notably ferrous alloys
    Checked 2026-10-11.
  2. MIT OCW 3.11 Mechanics of Materials (Roylance): Fatigue ocw.mit.edu/courses/3-11-mechanics-of-materials-fall-1999/f678e01017186c53d45845ad93c07938_MIT3_11F99_fatigue.pdf
    For some other materials such as aluminum, no endurance limit exists
    Checked 2026-10-11.

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